China Vibratory Concrete Reclaimer Factory Price

Vibratory Concrete Reclaimer, also named vibratory sand-gravel separator, is high-efficiency industrial equipment dedicated to the classification, washing and recycling of residual concrete from mixer trucks. SINOU is a reliable manufacturer and can provide this equipment worldwide.

Different from Rotary Concrete Reclaimer that adopts rotary screening, this machine applies mature linear vibration screening technology, serving as the core recycling unit for large-scale concrete batching plants, commercial mixing stations and large precast factories.

It can fully separate coarse aggregate, fine sand and wastewater from waste concrete, build a closed resource circulation system, cut raw material consumption and meet strict global environmental protection discharge standards.

Featuring high throughput and superior separation precision, it has become the preferred solution for sites with massive daily waste concrete output.

Operational Principle & Working Flow

1. Material feeding: Residual concrete and flushing sewage from mixer trucks flow into the integrated feeding hopper of the vibratory concrete reclaimer. The buffer structure inside prevents material surging and ensures uniform feeding.

2. Vibration dissociation & screening: Dual vibration motors generate synchronous linear exciting force to drive the screen deck to perform high-frequency reciprocating motion. The vibration force breaks concrete agglomerates thoroughly, enabling materials to jump and move forward along the screen surface. Relying on particle size difference, coarse aggregate is intercepted on the upper layer, while fine sand and sewage penetrate the screen mesh.

3. Conveying & secondary dewatering: The separated fine sand is lifted and dewatered by the matched spiral auger, then discharged to the designated stockpile for direct reuse.

4. Wastewater circulation: All collected sewage is guided to supporting sedimentation tanks. After precipitation, the clean water is recycled for mixer truck cleaning and concrete batching, realizing zero liquid discharge for the whole system.

5. Full-cycle operation: The whole process operates continuously and automatically without manual intervention, maintaining stable separation efficiency under long-term high-load conditions.

Structural Design & Component Details

1. Main Frame & Vibration Support System

The main frame is fabricated with thickened low-alloy steel via full penetration welding, featuring high rigidity and strong anti-deformation capability. It is equipped with high-performance composite damping springs at the bottom, which effectively absorb vibration transmission, reduce running noise and avoid resonance with the plant foundation.

The overall structure undergoes stress relief treatment to adapt to long-duration operation in muddy and humid construction environments.

2. Core Vibrating Screening Assembly

The screen deck adopts a modular design and is fitted with imported polyurethane screen panels. Compared with traditional metal screens, polyurethane materials deliver outstanding wear resistance, anti-blocking performance and long service life.

The screen aperture is scientifically configured according to concrete aggregate grading standards to ensure accurate separation of materials above 5mm and below 5mm. The open-type screen structure facilitates daily inspection and residue cleaning.

3. Vibration Drive Unit

Standard dual vibration motors are adopted as the excitation source, featuring stable power output, low energy consumption and easy maintenance. The vibration frequency and amplitude can be fine-tuned according to material viscosity and particle characteristics to adapt to diverse working conditions such as dry concrete, wet mortar and mixed aggregate. All motor parts are sealed and waterproof to extend service life.

4. Feeding, Discharging & Water System

The large-capacity feeding hopper is lined with wear-resistant steel plates to resist impact and abrasion from bulk materials. Multi-group spray nozzles are arranged above the screen deck to conduct online flushing for aggregates and further improve separation cleanliness.

Multi-channel diversion design is adopted for the water flow channel to prevent sludge deposition and guarantee unobstructed drainage.

5. Intelligent Electrical Control System

Equipped with PLC integrated control cabinet, the system supports one-key switching between automatic and manual modes. It has built-in overload, stall and leakage protection functions.

Once material blockage or equipment failure occurs, the system will trigger an alarm and stop operation automatically to protect core components. The control panel is concise and intuitive, with low learning cost for operators.

6. Auxiliary Wear-resistant Components

Key parts such as spiral auger blades, diversion chutes and connecting brackets are treated with surfacing welding for wear resistance. We provide complete original spare parts including screen panels, vibration motors, damping springs and sealing elements, with sufficient inventory to realize rapid global delivery and shorten equipment downtime.

Core Strengths & Performance Advantages

1. High throughput & high separation precision:

Linear vibration screening achieves larger hourly processing capacity. Vibration thoroughly breaks concrete agglomerates, so the recycled aggregate has low mud content and pure gradation, fully meeting concrete production requirements.

2. Excellent anti-blocking performance:

The jumping motion of materials on the screen surface effectively avoids material adhesion and mesh clogging, reducing the frequency of shutdown cleaning and improving continuous operation rate.

3. Low operation noise & stable running:

Optimized vibration damping structure greatly reduces noise pollution, complying with on-site environmental assessment standards. The dynamic balance design ensures smooth operation without severe shaking.

4. Wide adaptability:

It can handle various types of waste materials including fresh residual concrete, semi-hardened concrete and cement mortar. Vibration parameters are adjustable to match materials with different viscosity and solid content.

5. Easy maintenance:

Open structural layout allows operators to quickly replace screen panels and inspect internal components. Vulnerable parts have long service life, lowering long-term maintenance costs.

6. Energy-saving & environmental protection:

Reasonable power matching reduces comprehensive energy consumption. The complete water circulation system realizes resource recycling and cuts waste disposal costs.

Application Fields & Supporting Configurations

1. Main Application Scenarios

This vibratory concrete reclaimer is mainly tailored for large commercial concrete batching plants with large daily output of residual concrete. It is also widely applied in large precast component factories, municipal large-scale construction projects, road and bridge engineering sites and concrete waste centralized treatment stations.

It is suitable for working conditions requiring high separation efficiency and large processing volume all year round.

2. Adaptable Working Conditions

It runs stably under continuous high-load operation and adapts to complex working environments such as high humidity, dust and mud. It can process mixed materials with uneven particle size and high cement content.

It is the preferred equipment for projects with strict requirements on aggregate cleanliness and recycling rate. For small and medium-sized stations with limited budget and space, we recommend selecting Rotary Concrete Reclaimer.

3. Standard Supporting Equipment & System Matching

(1) Civil facilities: Matched with multi-stage sedimentation tanks, sewage storage ponds and aggregate stockpiles to form a complete material and water circulation system.

(2) Conveying equipment: Can be connected with belt conveyors and chutes to realize automatic transportation of recycled aggregates.

(3) Pipeline system: Compatible with standard HDPE water supply and drainage pipes for long-distance water delivery and sewage diversion.

(4) Electrical accessories: Supporting distribution boxes and interlocking control modules can be configured to realize synchronous linkage with upstream and downstream equipment.

(5) Optional accessories: Dust suppression covers and noise reduction components can be added to further optimize the on-site working environment.

4. System Combination Solutions

(1) Independent operation: Used alone together with sedimentation tanks and pipelines for single large mixing stations, featuring simple layout and convenient management.

(2) Combined configuration: Deployed together with multiple sets of Rotary Concrete Reclaimer for industrial parks with multiple mixing stations to balance processing capacity and overall investment cost.

Product Series & Classification

The vibratory concrete reclaimer is classified by processing capacity and structural layout, covering diverse large-flow demands:

1. Standard type: Medium-large throughput, horizontal integrated layout, suitable for most standard large mixing stations, with moderate floor space and stable comprehensive performance.

2. Enhanced large-capacity type: Enlarged screen deck and optimized vibration system, for super-large mixing plants and centralized concrete waste treatment bases with extremely high daily processing volume.

3. Compact type: Optimized overall structure on the premise of guaranteed throughput, for large stations with relatively tight installation space.

Frequently Asked Questions & Professional Answers

Q: What is the essential difference between vibratory concrete reclaimer and rotary concrete reclaimer?

A: The vibratory model adopts linear vibration screening, featuring larger throughput and cleaner separation effect, ideal for large mixing plants. The rotary model uses rotary drum screening, with lower procurement cost and flexible layout, more suitable for medium-load working scenarios. Users can select according to daily waste output and site conditions.

Q: Will the vibrating screen be blocked during long-term operation?

A: The high-frequency jumping motion of materials on the screen surface can effectively prevent adhesion and clogging. Equipped with spray flushing devices, it further guarantees smooth material passage. Regular routine cleaning can keep the equipment operating efficiently.

Q: Can the recycled aggregate and sewage be reused directly?

A: The separated coarse aggregate and fine sand have low mud content and uniform gradation, which can be directly used for concrete batching. Sewage flows into the sedimentation tank and can be recycled after precipitation, achieving full resource utilization.

Q: Can vibration amplitude and frequency be adjusted?

A: Yes. Users can adjust the working parameters of the vibration motor according to material characteristics to adapt to concrete with different viscosity and hardness, ensuring optimal separation effect.

Q: Does the equipment support customized design?

A: We provide personalized customization including screen size, overall dimension, power configuration and auxiliary functions to meet the special layout and working demands of different sites.

Operation Guidelines

Before startup, check the fastening of bolts, the tension of damping springs and the surface condition of the screen panel. Start the equipment in no-load state first, and feed materials after confirming normal vibration.

During operation, avoid overfeeding to prevent material accumulation. Stop feeding first when shutting down, and cut off the power after all materials are discharged.

Routine Maintenance Guidelines for Vibratory Concrete Reclaimer

1. Lubrication & Transmission Inspection

Add qualified lubricating oil to all bearing seats and transmission mechanisms on a regular schedule. While refueling, check the running status of transmission parts to ensure flexible, jitter-free and smooth operation. Replace aging lubricant periodically as required.

2. Fastener Inspection & Tightening

Carry out regular inspection on all connecting screws, bolts and fasteners of the frame, screen deck, motor and support components. Retighten all loose parts immediately to avoid equipment vibration or structural deformation during operation.

3. Residual Material Cleaning

After each working shift, thoroughly clean concrete deposits, mortar and agglomerated materials attached to the screen surface, feeding hopper, spiral auger and discharge chutes. Timely cleaning effectively prevents blockage and guarantees stable screening efficiency.

4. On-site Drainage Management

Clean up accumulated sludge, gravel and sediment in peripheral drainage ditches and water channels on a daily basis. Keep the drainage system unobstructed to avoid water accumulation and mud backflow affecting normal operation of the vibratory concrete reclaimer.

Brand Strength & Global Market Performance

1. Technical & Manufacturing Strength

Relying on years of experience in environmental protection machinery R&D and manufacturing, our team continuously optimizes the vibration structure and screening technology of the vibratory concrete reclaimer.

All products are manufactured in accordance with international standards and undergo strict no-load, load and aging tests before delivery. The modular design and high-quality raw materials effectively reduce the overall failure rate.

2. Comprehensive Competitive Advantages

Compared with similar products, this equipment has higher processing efficiency, longer service life of wearing parts and lower comprehensive operating cost.

The adjustable vibration parameters and diversified customized services can meet the personalized demands of different industries and working conditions. Matched with Rotary Concrete Reclaimer, we form a complete product line to cover all types of concrete mixing stations.

3. Global Market Performance

Our vibratory concrete reclaimer has been exported to Europe, the Middle East, Southeast Asia and other regions. It has established long-term stable cooperative relations with numerous large concrete enterprises and engineering contractors.

With reliable performance, high separation efficiency and thoughtful after-sales service, the product has won wide recognition and good word-of-mouth in the global concrete recycling industry. We will continue to upgrade product technology and expand overseas sales channels to provide more high-efficiency and energy-saving recycling equipment for global users.