Multi Lane Rotary Concrete Reclaimer

Sinou, a trusted China factory, provides Multi Lane Rotary Concrete Reclaimer for large batching plants. Its multi-lane configuration allows continuous operation during peak hours, making it ideal for high-volume ready-mix operations.

1. Product Working Principle

● Parallel Processing Mode: The Multi Lane Rotary Concrete Reclaimer operates on a parallel processing principle, supporting multiple mixer trucks to unload concrete residue into different feeding lanes simultaneously. This eliminates waiting time and significantly improves processing efficiency.

● Drum Washing and Separation: Each lane feeds into its own section of the large rotary drum. As the drum rotates, high-pressure water jets wash the concrete, separating aggregates from the slurry. Coarse stone and fine sand are discharged from separate outlets.

● Centralized Slurry Collection: The separated slurry flows into a central collection tank. From there, it is pumped to a sedimentation system for clarification. The clear water is then recycled back into the washing system, forming a closed loop.

● Centralized Control System: A centralized PLC control system coordinates the operation of all lanes. It monitors the feeding volume, adjusts water pressure and drum speed, and ensures balanced processing across all lanes. This prevents bottlenecks and maintains optimal efficiency.

● Continuous 24-Hour Operation: The machine is designed for heavy-duty, 24-hour continuous operation. The modular design and reinforced components ensure stability and reliability under high-intensity workloads.

2. Customization and Production Process

● Step 1: Requirement Confirmation: We start by understanding your specific needs, including the scale of your mixing plant, the number of mixer trucks, daily residual concrete output and available site space.

● Step 2: Custom Design: Based on your requirements, we design the machine with the appropriate number of lanes (2-4), drum size and control system configuration. The layout is optimized to fit your plant.

● Step 3: Material Procurement: We source high-quality materials, including high-strength steel for the frame, wear-resistant alloy for the drum and components from reliable suppliers.

● Step 4: Production and Assembly: The machine is manufactured in our factory, with the frame, drum, washing system and control cabinet assembled according to the design specifications.

● Step 5: Testing and Inspection: Before delivery, the machine undergoes rigorous testing, including load tests, water pressure tests and control system tests, to ensure it meets all performance standards.

● Step 6: Packaging and Delivery: The machine is professionally packed for export and delivered to your site. We provide all necessary documentation for customs clearance.

● Step 7: On-Site Installation and Commissioning: Our engineers travel to your site to guide the installation, commission the machine and provide training to your operators

3. Compatible Products and Supporting Equipment

● Slurry Treatment System: The Multi Lane Rotary Concrete Reclaimer can be paired with Sinou's slurry tanks and filter presses for complete closed-loop treatment. This allows for the dewatering of slurry, producing solid sludge cakes and clean recycled water.

● Water Recycling System: It is compatible with water treatment equipment, enabling full water reuse and zero discharge. This is essential for meeting strict environmental regulations.

● Mixer Trucks: It is designed to work with standard mixer trucks from various brands, making it compatible with your existing fleet.

Product parameters

4. Why Choose Sinou

● Industry Expertise: With over 10 years of experience in manufacturing environmental protection equipment for the concrete industry, we have a deep understanding of the challenges and requirements of mixing plants.

● Customization Capability: Our strong R&D team allows us to provide flexible, customized solutions. We can design a machine that perfectly matches the scale and workflow of your specific plant.

● High-Quality Manufacturing: We use only high-quality materials and strict quality control processes. Our factory is ISO certified, ensuring reliable and durable products.

● Proven Performance: Our machines are designed for heavy-duty, 24-hour operation. They have a proven track record of high efficiency, low failure rates and long service life.

● Comprehensive Support: We offer full lifecycle support, from initial consultation and design to production, installation, training and after-sales service.

● Competitive Pricing: As a direct manufacturer, we offer factory-direct prices without middleman markups, providing excellent value for your investment.